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Vacuum Gauge Controller 
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pdf version of data sheet (147kB) pdf version of data sheet (147kB) 

AML's new Gauge Controller NGC2 feature:

  • simultaneous control of two Pirani Gauge Heads, one Bayard Alpert Gauge and one Capacitance Manometer for entire trip from atmosphere to UHV
  • continuos measurement range: 1 Bar to 3x10-11 mbar
  • bright LED display (analog and digital)
  • four internal power relays flexibly assignable to gauges
  • RS-232 compatible interface for data-logging and control
  • 19" rack mountable (1U)
  • 2 fans are fitted used alternately and monitored for performance

 
 

AML Vacuum Gauge Controller
UHV Bayard-Alpert Gauge Controller Model NGC2

  • Bayard-Alpert gauges

  • high sensitivity, degassing by electron-bombardment, twin tungsten filaments as standardglass compression seal on the feedthrough pins or ceramic feedthrough alternative for 450ºC bakeout
     
  • Pirani gaugeheads

  • range 1 bar to 1 x 10-3 millibars
    various versions available including bakeable, nonbakeable or radiation hard one
 

UHV Pressure Gauge Controller NGC2  (Vakuum Meß- und Steuersystem NGC2 Paket)

AML's NGC2 UHV Bayard-Alpert controller is a low-cost instrument which includes facilities for Pirani gauges, capacitance manometers, relays, logging through a serial interface and a large number of safety features. Operation is very simple, so that casual users do not need to consult manuals. 

AML's NGC2 UHV BA controller has improved performance compared to PGC1 and PGC2, which it replaces. In 98% of cases it is a direct, plug-in replacement. It has longer, brighter LED display. All functions and setup are available from the front panel. Two fans are fitted, used alternately and monitored for perpormance.

NGC2 vacuum gauge controller, Vakuum Meß- und Steuergerät

  • 1U high full-width, steel-cased instrument for easy rack-mounting.  Operates on 100 to 240v, 50/60Hz lines without adjustment.
  • Controls 1 BA gauge plus 2 AML Pirani gauges plus a Capacitance Manometer simultaneously.
  • Continuous measurement range: 1 bar to 3 x 10-11 millibar.
  • AML and approved equivalent gaugeheads may be exchanged or lead lengths altered without adjustment.  Many other BA gauges are suitable
  • Filament current limit automatically set for filament material. Filament in use selected from the front panel.  Ion gauge is grounded when not operating.
  • Variable BA gauge sensitivity.
  • Reduced emission current.  Instrument advises optimum emission current at low pressure.
  • Automatic start of BA gauge in pump-down. 
  • BA gauge interlock by Pirani or external signal (contact closure).
  • Electron-bombardment degas program with independent adjustment of ramp, power and dwell time.  Variable "quick" degas program with ramped start.  Manual degas.  Excessive or inappropriate degas is limited or inhibited. 
  • Pirani gauges may be switched on or off from the front panel.
  • Comprehensive temperature management, with early indication of the need to replace a fan. Failure of a single fan does not inhibit use.
  • Bright green LED display shows bargraph or numeric pressure, trend, diagnostics, etc..  Display in mBar, Torr or Pascal.  Permanent bargraph of Pirani pressures.
  • Simple, guided-setup is re-entrant and divided by function.  Setup can be password-protected.
  • Preset adjustable bakeout program with control of temperature, time and overpressure limit.  Integral K-thermocouple amplifier.
  • Automatic control of sublimation pump with countdown/cancellation of imminent firing.
  • Integral, variable-sensitivity leak detector with audio output on Pirani1 or ion gauge.
  • 4 internal power relays (5A, 240V) flexibly- assignable to gauges from the front panel.  All external relay wiring is connected through a pluggable screw terminal block, which has a retaining safety shield.
  • Non-volatile relay setpoints with manual override and inhibit facility.  Simple setpoint adjustment and interrogation while measuring pressure.
  • RS232-compatible interface for data-logging and control (cost - option).
  • Recorder output 1.0  volt/decade on pluggable, 4-way screw terminal block with capacitance manometer and inhibit signals.
  • Supplied with a mains lead, relay and auxiliary connectors, spare fuse and brief user manual.
  • Cost-saving packages including gauges, leads and extended warranty are available.

 
Dimensions:

Net weight: 3,5kg
Shipping weight: 5,0kg
Carton dimensions: 60 x 40 x 13cm

dimensions vacuum controller

 

BAYARD ALPERT GAUGE
Bayard-Alper Röhre AIG17G


 
Types: AML AIG17G is recommended.  BA gauges from many other manufacturers are suitable, without adjustment other than sensitivity.  A list of tested and approved gauges is available from AML. The use of non-approved gauges and leads may result in unstable emission or non-compliance with EU legal requirements and is not covered by AML's warranty.
Range: From 1 x 10-3 to below 3 x 10-11 mB with a UHV gaugehead with tungsten filaments. The low limit is dependent on gaugehead, cable construction and length and conditions of use.  The upper limit is determined by the acceptable life of the filament and may be extended by the use of thoria or yttria-coated iridium filaments.
Accuracy and
Repeatability:
Determined principally by the gaugehead: controller errors are much smaller.  Emission at 0.5mA is recommended.
Electrometer logarithmic conformance <1% within any decade from 0.1 mA to 10 pA, <5% to 1 mA and <20% to 2 pA at 25ºC incoming air temperature.  Slope temperature compensation <0.02% per degree Celsius.  Differential linearity of the 12- bit A to D converter is less than 0.1 LSB.  Emission current initial accuracy <2%, stability <1%.
Gauge Supplies: Grid: +200 volts in emission, +500 volts at <60 mA in degas.
Filament: +50 volt bias, <12 volts at <4.2 A (Tungsten)  <2.6 A (Yttria) with filament power limited at > 30 watts.

Full Specifications of AIG17G Bayard-Alpert Gauge here
 


CAPACITANCE MANOMETER ( CM )

Capacitance Manometers of any manufacture having a +10 volt full-scale output at 1, 10, 100 or 1000 Torr or millibar and which are self-powered are suitable.  Pressure indication can be in units different to the full-scale units defined for the Capacitance Manometer.
 

PIRANI GAUGES.

AML types PVU2 and PVB2.  A constant-voltage bridge circuit reduces contamination at high pressures.  AML Pirani gaugeheads may be exchanged or extension leads may be connected without adjustments being necessary.

Details see here

GENERAL

Pressure Display:  Scientific notation with a 2-digit mantissa for all gauges.  Bargraph displays may be selected.
Operating Temperature: 5º to 35º Celsius for specified performance. Incoming air temperature is measured and displayed and operation is inhibited at >40?C.
Supply Voltage: 100 V to 240 V nominal at 48 to 65 Hz, without adjustment.
Power Consumption: <20 watts idling, <75watts  in emission.
EMC Compliance: Compliance with EU EMC Directive 89/336/EEC can only be guaranteed if AML BA gauge leads and screened Pirani gauges are used. 

AML pursues a policy of continuous product improvement and reserves the right to make detail changes to specifications without consultation. Unless otherwise stated all specifications are typical and at 25º Celsius, after 1 hour operation.  E and OE.
 
 

IMPROVED BAYARD-ALPERT GAUGEHEADS AND LEADS FOR UHV.
 MODELS AIG17P,  AI17G AND AIGLx


AIG17P, AIG17G and AIGL3 BA Gauge and cable

            AIG17P                             AIG17G                                AIGL3 and AIGL3P
 

Bayard-Alpert Gaugeheads and leads for Ultrahigh Vacuum.

AML BA gauges and leads are widely acknowledged as the best available in the industry.  New-product introductions and enhancements confirm and extend this lead. The use of AML double-screened BA gauge leads is essential to ensure that AML Pressure Gauge Controller installations comply with EU EMC Directive.
 
 
  • AIG17G is a nude UHV Bayard-Alpert gauge intended for electron-bombardment degas. It has an individual glass compression seal around each feedthrough pin. These glass seals are more economical and robust than ceramic, resulting in a less expensive and more rugged gaugehead, with the central collector pin inherently guarded against leakage currents by the grounded bulk of the flange. Twin tungsten filaments are standard.  AML have improved the construction and method of attachment of the Molybdenum grid. The grid has a closed-end, light, rigid structure, resulting in high sensitivity. The X-Ray-induced electron desorption current at the collector is minimised by geometry and screening. The connector pins are gold-plated, shrouded and polarized. Sensitivity is 19 per millibar for nitrogen.  Sensitivity for other gases is tabulated overleaf. X-Ray asymptote is 3 x 10-11 millibar. Maximum bakeout temperature is 250°C.  Mounting flange is NW35CF.
  • AIG17P incorporates a Pirani gauge on the same flange as the BA gauge. To use the Pirani gauge it must be connected to the PGC with an AIGL3P lead. The use of this combination gauge leads to significant cost-saving and eliminates a port on the vacuum chamber.
  • FIL17is a replacement twin-tungsten filament assembly. The assembly is held by Allen set screws in socket receptacles and a key and replacement screws are provided.
  • FIL18 is a twin thoriated iridium filament which is working at lower temperatures than tungsten filaments.
  • FIL19 is a twin yttria-coated iridium filament assembly. Yttria is a safe and equivalent alternative to the toxic and radioactive thoria formerly used.
  • AIGL3 is a 250°C-bakeable 3-metre lead for use with AIG17G and similar ionisation gauges connected to AML controllers. AIGL6 and AIGL9 are 6 and 9 metre versions. AML use gold-plated connectors exclusively: these are essential for reliable long-term measurement of the ion current after baking. The cable is rated for the worst-case operating conditions of 50 watt degas with a new tungsten filament during a 200°C bake. This product uses an entirely PTFE-insulated custom cable and incorporates an overall electrical screen and fully screened and guarded collector with >1x1015? insulation. The connector housing is machined from PEEK and the cable clamp is a bright nickel-plated casting.
  • AIGL3P has an additional connector incorporating calibration adjustments for the integral Pirani gauge on AIG17P.

 
AIGL3 and
AIG17G
AIGL3 and AIG17G, BA gauge and cable
AIGLP and
AIG17P
AIGL3P and AIG17P, BA gauge and cable

 
 
 
Recommended Operating condition
Emission Degas
Collector +0V +0V
Grid +200V +500V
Filament bias +50V +0V
Maximum Emission Current 10mA 100mA Tungsten 
60mAThoriated 
These bias conditions produce sensitivity shown in the table below.
 
 
Sensitivity, S, mBar-1
H2O 19
O2 21
H2 6.2
He 2.4
Ar 21
N2 19
CO 19
CO2 27
Ne 5.4
CH4 27
Divide  S by 100 for Pa-1; multiply by 1.33 for Torr-1.
 
 
 

Filament Types
 
Filament power varies over the useful life of a filament, due to gradual erosion of bare tungsten or loss of the oxide coating. In general, yttria-coated iridium filaments require about one quarter the power of tungsten at mid-life. Thoria is radioactive, toxic and no longer recommended. Yttria has similar properties and runs less than 50°C hotter in normal emission. Yttria also has better adhesion and consequently longer life. Oxide-coated filaments adsorb water in storage and may require more power initially to evaporate it. The filament power supply must be capable of providing high currents to develop adequate power in the low resistance of a cold filament and sufficient voltage to compensate for drops in a long, hot cable. A power-limited supply of 40 watts capable of providing up to 12 volts and up to 4 amps will drive any AIG17G gauge operating under any conditions, (including degassing during bakeout at 250°C) with an AIGL9 lead. AML BA gauge controllers exceed these requirements and include comprehensive filament protection features.

 
 
 

PIRANI GAUGEHEADS FOR ULTRAHIGH VACUUM
MODELS PVU PVB


Aml produce a range of Pirani gaugeheads to complement their Pressure Gauge Controllers.
All models include an integral lead for convenience and economy in installation
 

Pirani Gauges
Pirani Gauges


Pirani gauges detect the cooling effect of residual gas molecules on a heated filament. The rate of heat transfer to the gas is related to pressure and causes a change in the electrical resistance of the filament or the amount of power required to maintain it at constant temperature. The filament is normally connected in a bridge circuit.
 
 

General Features of AML Pirani Gauges
 

  • AML Pirani gaugeheads are intended for use in constant-voltage bridge circuits, which reduces the filament temperature and the rate of filament corrosion or contamination at high pressures.
  • Range: 1 bar to 1 x 10-3 millibars.
  • May be interchanged between any AML PGC series or equivalent controllers without re-calibration.  Extension cables do not affect the calibration.
  • Supplied calibrated for vertical installation in dry nitrogen.  Internal calibration adjustments enable them to be used with other orientations and gases.
  • Materials exposed to the vacuum are stainless steel, nickel-cobalt-iron, glass and tungsten.

Features of specific AML Pirani Gauges
 

  • PVU2 is a low-cost non-bakeable gaugehead with an integral 3-metre lead and connector.  The feedthroughs use matched glass-to-metal seals which have better life and leak performance than the epoxy or compression seals used on other low-cost Pirani gaugeheads. The standard flange is NW16KF. 
  • PVB2 is a UHV-compatible stainless-steel Pirani gauge with an integral 3-metre lead and connector which can be baked at 250ºC.   The standard flange is NW16CF. 
  • PVX10 is a 10 metre extension cable for use with PVU2 or PVB2. These cables extend the Kelvin sensing of  AML PGCs, so that  the extension does not affect the calibration.
GAUGEHEAD DIMENSIONS / ORDERING INFORMATION

Pirani not bakeable

Pirani bakeable

Gauges are supplied calibrated for dry nitrogen.  Calibration instructions are supplied with all gauges. AML Pirani gauges are intended for use with AML Pressure gauge controllers and 1U-high controllers manufactured by AML for other vendors.  Such controllers may be identified by the AML copyright marks on the printed circuit boards.

For new installations the use of combination gauges will save cost and reduce the number of ports required.
 
 

manufacturer: AML


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  contact: Dipl.-Ing. Andreas Gati
tectra GmbH, D-60323 Frankfurt, Reuterweg 65, 
phone: Germany (0) 69 - 72 00 40, 
fax: Germany (0) 69 - 72 04 00 
email: info@tectra.de
home: www.tectra.de
  last update: 27.2.07
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