Combi
Power Supply for electron beam heating
e-beam heating power supply
The tectra Combi Power Supply is a general purpose
high-power, high-voltage, DC power supply with a separate AC high
current floating output. Applications in which two such power
circuits are required include e-beam heating (electron beam heating),
where the high current circuit is used to heat a filament and the
high-voltage circuit to accelerate the thermionic electrons towards a
target.
This rugged straightforward power supply is based
on dependable high voltage (HV) transformer and Variac technology. Two
separate transformers are used for the two circuits allowing
independant control.
A full-wave rectifier and low pass filter provide
an unregulated smoothed DC output. Under no load, the output voltage
will rise to >3.0kV falling back when a load is
applied. This has the advantage of allowing the supply also
to be used in applications where a striking voltage is required
followed by lower voltage sustained operation e.g. gas discharges.
The output is configurable during manufacture (and
optionally by the user) such that (a) the filament output is floated at
the potential of the HV circuit or (b) the filament circuit is grounded
and the HV is available on a separate output.
The power supply is offered complete with cables
and HV connector with matching HV vacuum feedthrough mounted on an
NW35CF (2¾“) flange.
Other parts such as might be needed for
construction of simple e-beam evaporators/ heaters including barrel
connectors, linear feedthroughs, cooling jackets and filaments are also
available from tectra.
Applications:
The power supply is ideal for e-beam heating
applications where the electrons are directly attracted from the
filament to the item to be heated. Small samples can be heated to over
3.400°C e.g. Tantalum can be evaporated from 2mm rod or foil:
Iron can be evaporated from a 6mm rod: A 1cm²
sample, 1mm thick, could easily be heated to well over 2.000°C.
E-beam heating is very energy efficient since the
vast majority of the electron energy is delivered directly to where is
is needed and very little is reflected. This is in stark contrast to
more usual thermal heating methods where energy from the heater is
radiated in all directions and partially reflected from the sample.
The power supply could also be used for
broad-beam/high-power electron guns, although the relatively large
ripple voltage makes it unsuitable for fine focus electron optics.
The two output configurations described above allow
the filament to be floated at high potential and the target to be
grounded. This is required for electron gun type applications and can
also be very convenient for electron beam heating where the sample is
held in a holder which is not easily isolated to 3kV. Some
shielding of the filament is recommended to guide the electrons towards
the target.
However electron beam heating may also be achieved
by biasing the target to high potential and grounding the filament.
This has the advantage that less filament shielding may be required
since the chamber walls are at the same potential as the filament and
therefore have no attraction for the electrons.
Options:
- Control Input: External low level DC voltage
(0-10VDC) can be used via this analogue input, to control the electron
emission current by varying the filament temperature.
- Temperature Control Option: This enables the power
supply to be used as part of a control loop e.g. with a temperature
controller and thermocouple. Temperature stability of
±0.5°C can be achieved even with inexpensive
temperature controllers. PID controller and Control Input option above
included. Requires Type C thermocouple.
- High Power e-beam: 1.000W (850W continuous) e-beam
power for high rate evaporation or heating of large samples
- High Power filament: 1.000W filament circuit - may
be used for example for powering longer filaments which distribute
electrons more evenly over a larger area. The maximum output voltage
should be specified when ordering and will depend on the filament wire
thickness to be used (24V- 660V).
- Polarity Switch Option: Permits user selectable
output polarity. Polarity and output configuration selected internally.
Filament circuit may be floated at high positive or negative potential
or grounded. When grounded, the HV (+ or -) is available on a
separate output. Additional HV cable with MHV vacuum feedthrough on
NW16CF (1.33” OD) flange included.
Specifications:
| HV
Output |
|
Unregulated DC (full wave rectifier and
low pass filter)
Max Voltage (no load):
Max current:
Max Power:
Voltage control:
Current:
Fuses: |
>3.0kV (falling to 2kV typically when 200mA
is drawn)
250mA
400W
Manual
Determined by load and voltage
Output fused |
| Low
Voltage Output |
|
Unregulated AC
Max voltage:
Max current:
Max Power:
Voltage control:
Current:
Fuses: |
30V
15A
450W
Manual
Determined by load and voltage
Output fused |
| Displays |
|
HV circuit:
LV circuit: |
Current and voltage
Current |
| Mains
supply: |
240VAC 50Hz (110VAC 60Hz option) 500W via
fused
Euro socket. |
Housing:
Cables: |
19“ rack mounting, 3U height
HV cables rated to 15kV and 12A hardwired at power
supply end and potted into HV connector at other end |
|